TLGP Plate Type High Gradient Magnetic Separator

Product introduction:

TLGP Flat Bed Type Magnetic Separator is Tianli company independent invention of a new type of equipment,the machine design and development of physical mechanics, fluid mechanics, magnetics and integration, and has a high magnetic field intensity. The invention of the machine can conform to the high standard requirement of iron removal in the industry.But its cost is only 1/10 of the the vertical ring high gradient magnetic separator . Its ultra high cost performance makes the vertical ring magnetic separator can never exceed . In the treatment of the serious problem of the world that the traditional magnetic separator is easy to be plugged and small granular material is easy to be carried .

The internal structure of the series of products using the latest advanced technology in Germany , Magnetic material all adopts NdFeB rare earth to form strong magnetic core. The purity is high, the amount is large, energy saving, easy to use and the magnetism is strong which can achieve 16000Gs .It is a revolutionary breakthrough in the field of high gradient magnetic separator ,also the performance is in the lead .The performance of the products are in line with the JB/7689-95 standard, the performance of some products has even exceeded this standard.

Product advantage:

1. Magnetic materials are all made of high strength of rare earth NdFeB strong magnetic core, NdFeB high purity,large dosage, strong magnetic force, the highest magnetic field strength can up to 16000 Gs.

       2. Equipment simple and reasonable structure, easy installation, large quantity.

3. Compared with electromagnetic separator, water and power consumption  are very little energy consumption, low operation cost.

4. Compared with electromagnetic separator, less wearing parts, low maintenance cost.

Scope of application:

     Mainly applicable in separating weak magnetic ore which size is lower than 5mm and can separate iron from non-metallic minerals, such as: garnet, quartz sand, mica powder, kaolin, feldspar , nepheline, fluorite, sillimanite, spodumene, etc.  

Analysis Report:

Working principle:

     TLGP Flat Bed Type Magnetic Separator is mainly composed of stents, plate type magnetic separation system, the material mixing system, water system, discharge system, control system structure, etc. Work, material flow and discharge system into reverse counterflow, non-magnetic material by using the theory of physics structure gravity to the discharge port, the discharging ore washing discharge completely clean. Magnetic materials via long distance, long area, many times be super magnetic adsorption, the unloading system reverse operation to the taphole, by fully discharge clean discharge ore washing to achieve.

Design:

Performance characteristics:

1. The TLGP planar magnetic separator magnetic system USES advanced computer simulation design, to denounce pole arrangement structure, effective security work within the scope of the maximum adsorption area and adsorption capacity of iron.

2. The magnetic material are all made of high strength of rare earth ndfeb strong magnetic core, ndfeb high purity, amount is large, strong magnetic force, the highest magnetic field strength up to 15000 gs. Belong to the revolutionary breakthrough in the field of high gradient magnetic separator, global leader in performance. The machine optimization design, magnetic system adopts fully sealed structure, anti-oxidation, guarantee under the environment of strong magnetic core magnetic consume no more than 5% in 10 years, can be normal use.

3. The driving part adopts stepless speed regulating motor with excellent properties of fully automatic continuous work and unloading iron, save manpower, reliable running smoothly. Stir into the feeding system adopts motor structure, make the material into the magnetic separation zone and pulp density reached the requirements of separation, separation effect is more effective.

4. The whole water system, adopting integrated single water entry points each water control valve. Facilitating the clients to form a complete set of water equipment, the valve can be adjusted according to actual needs, open and water consumption.

5. Material by or contact parts are all made of stainless steel or nonmagnetic material, effectively avoid mechanical equipment for material of secondary pollution of iron. According to the different mineral, important parts will do wear processing. The whole machine structure can also be based on open structure, or how the scene fully enclosed structure. Can adapt to different customers and various requirements on site.

Plate type VS Vertical ring type

 Take TLGP-1824 & TLGT-2000 as an example:processing same material and same capacity. 

NOTE: 6 years of machine operating as an example, electric charge in each hour is 0.17 USD/KW, water consumption is 0.3USD/m3,        

(electric charge and power consumption calculate by current price) so it can calculate the two machines’ cost for 6 years as a comparison. 

And the daily working time is 20 hours and 300 days each year.                        

NOTE: The costs comparison above does not include the equipment downtime expense when repairing,and also not include the workers salaries. 

It is just as a reference.                                                                                                                                                                                                                                  

The use spot:

Pursuing the TIANLI of Technology and Qulity

Dongyang Tianli Magnetic Co., Ltd is the famous manufacturer of magnetic separator.

Magnetic is originated from China, service all over the world.

We are specialized in the research, is your reliable partner.

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